4.03.91

Massey Ferguson 4.03.91 – TRANS1: Issue With Speed Sensor Values (TRANS1)

Issue description

The transmission control system is receiving irregular, missing, or out-of-range signals from the intermediate transmission speed sensor (TR25).

Applies to these machines

  • 5710SL
  • 5711SL
  • 5712SL
  • 5713SL
  • T4
  • 5608
  • 5609
  • 5610
  • 5611
  • 5612
  • 5613
  • 5713SL T4
  • 7714
  • 7715
  • 7715S
  • 7716
  • 7716S
  • 7718
  • 7718S
  • 7719
  • 7720
  • 7720S
  • 3000 Series
  • 3100 Series
  • 3600 Series
  • 5400 Series
  • 6100 Series
  • 6200 Series
  • 6400 Series
  • 6600 Series
  • 7600 Series
  • 8100/8200 Series

Check the cause

  1. Use Wintest software diagnostics to read the active/requested values and verify the sensor's output

  2. Verify the wiring harness and connections (2-pin connector: Pin 1 Signal, Pin 2 Ground) before assuming the sensor is faulty

  3. Perform a resistance test with the tractor stopped; a healthy induction sensor should read 450 Ohms +/- 20 Ohms

  4. Perform a voltage test to check for an alternating voltage signal when the pinion gear is rotating

Repair steps

  1. Locate the Sensor

    The intermediate speed sensor (TR25) is located close to the gearbox cover.

  2. Remove the Old Sensor

    Disconnect the wiring harness and unscrew the faulty sensor.

  3. Prepare the New Sensor

    Apply a small amount of Loctite 5922 to the threads of the new sensor.

  4. Set the Air-Gap

    Screw the new sensor all the way in until it bottoms out (in abutment) on the pinion gear. Unscrew the sensor by exactly 3/4 of a turn to set the correct air-gap.

  5. Secure the Sensor

    Tighten the locknut to approximately 6 Nm.

  6. Clear Codes

    Reconnect the wiring harness and clear the fault codes from the tractor's computer to ensure the TRANS1 module recognizes the new sensor.

Parts you might need

(5)
  • Transmission Speed Sensor / Intermediate Speed Sensor (TR25)

    3796040M1

    Induction-type sensor, 540 +/- Ohm spec on newer revisions, 100mm thread end, 345mm cable length

  • Transmission Speed Sensor / Intermediate Speed Sensor (TR25)

    3790881M1

    Induction-type sensor, 540 +/- Ohm spec on newer revisions, 100mm thread end, 345mm cable length

  • Transmission Speed Sensor / Intermediate Speed Sensor (TR25)

    3583286M1

    Induction-type sensor, 540 +/- Ohm spec on newer revisions, 100mm thread end, 345mm cable length

  • Transmission Speed Sensor / Intermediate Speed Sensor (TR25)

    4364876M1

    Induction-type sensor, 540 +/- Ohm spec on newer revisions, 100mm thread end, 345mm cable length

  • Transmission Speed Sensor / Intermediate Speed Sensor (TR25)

    4371901M1

    Induction-type sensor, 540 +/- Ohm spec on newer revisions, 100mm thread end, 345mm cable length

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