626.03

Massey Ferguson 626.03 – Engine Control Unit (ECU): Engine Intake Heater High Voltage (ECU)

Issue description

The Engine Control Unit (ECU) has detected a high voltage condition in the engine's intake heater circuit. This typically indicates an electrical fault, such as a short to a power source or an issue within the heater's relay or wiring, rather than a failure of the heating element itself. The intake heater is essential for warming the air in the intake manifold to facilitate cold starting.

Applies to these machines

  • 4710
  • 7724S
  • 5712SL
  • Interim Tier 4 (2012-2015)
  • 7722
  • 7722S
  • 7615
  • 5613
  • 5713SL
  • 7720S
  • 7716
  • 7718
  • T4
  • 7715
  • 5710SL
  • 7726
  • 7616
  • 7618
  • 5608
  • 4708
  • 7619
  • 7626
  • 7726S
  • 7624
  • 4707
  • 4709
  • 5711SL
  • 7614
  • 7718S
  • 5610
  • 7620
  • 7719
  • 7714
  • 7716S
  • T4 (2015-2021)
  • 5612
  • 7622
  • 7720
  • Tier 4 (2015-2021)
  • 5611
  • 7715S
  • 5609
  • 7724

Check the cause

  1. Locate the air intake heater relay in the fuse/relay block and use a multimeter to check for continuity across the terminals to ensure it is not stuck closed.

  2. With the ignition ON but the engine OFF (and warm enough that pre-heat is not commanded), check the voltage at the intake heater element. Full battery voltage indicates a relay or wiring fault.

  3. Inspect the wiring harness connecting the ECU, the intake heater relay, and the intake heater element for rubbed wires, melted insulation, or shorts to a 12V power source.

  4. Test the resistance of the intake heater element itself to ensure it is not internally shorted.

Repair steps

  1. Disconnect Power

    Disconnect the negative battery terminal to ensure safety while working on the electrical system.

  2. Replace Relay

    If the diagnostic tests point to a stuck relay, pull the old relay from the fuse/relay block and plug in a new OEM relay.

  3. Repair Wiring

    If a short to power is found in the harness, splice and solder the damaged wire, and protect it with heat-shrink tubing and wire loom.

  4. Replace Intake Heater Element

    Locate the intake heater plug/element on the engine intake manifold. Disconnect the electrical screw terminal or spade connector. If your specific engine uses a thermostart style heater (which burns a small amount of fuel), disconnect the fuel return line attached to it. Unthread the old intake heater from the manifold (many use a 7/8"-14 UNF thread). Thread the new intake heater into the manifold and tighten to specification. Reconnect the fuel line (if applicable) and the electrical connection.

  5. Clear Codes

    Reconnect the battery, turn the ignition on, and use a diagnostic scan tool to clear the 000626.03 fault code. Start the engine to verify the code does not return.

Parts you might need

(15)
  • For Simpson S325.3 / SJ327E engines

  • Engine Intake Heater / Manifold Heater Plug / Thermostart Plug

    2666108

    For Simpson S325.3 / SJ327E engines

  • Engine Intake Heater / Manifold Heater Plug / Thermostart Plug

    2400739S01

    For Simpson S325.3 / SJ327E engines

  • Engine Intake Heater / Manifold Heater Plug / Thermostart Plug

    893501M1

    For Perkins/CAV engines

  • Engine Intake Heater / Manifold Heater Plug / Thermostart Plug

    893501V91

    For Perkins/CAV engines

  • Engine Intake Heater / Manifold Heater Plug / Thermostart Plug

    3637651M1

    For Perkins/CAV engines

  • Engine Intake Heater / Manifold Heater Plug / Thermostart Plug

    2666103

    For Perkins/CAV engines

  • Intake Heater Relay

    Standard modular plug-in relay (part number varies by exact fuse box layout)

  • Grid Heater Relay / Starter Motor Relay (70 Amp, 4-Pin)

    57115

    Standard 4-pin 70A relay used across multiple Massey Ferguson and Valtra models for both the starter motor and the grid heater.

  • Grid Heater Relay / Starter Motor Relay (70 Amp, 4-Pin)

    ACW0933610

    Standard 4-pin 70A relay used across multiple Massey Ferguson and Valtra models for both the starter motor and the grid heater.

  • Intake Heater (Thermostart/Glow Plug)

    1446935M1

    Aftermarket replacement.

  • Intake Heater (Thermostart/Glow Plug)

    3583543M1

    Aftermarket replacement.

  • Example generic relay; verify exact amperage and application with dealer using serial number

  • Intake Heater Relay (12V 120A)

    4349213M1

    Example generic relay; verify exact amperage and application with dealer using serial number

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