Massey Ferguson E677.05 – Engine ECU (AGCO SISU POWER EEM4): Starter Relay Low Voltage
Issue description
The engine management system has detected an open circuit, low voltage, or insufficient current draw on the low side of the starter relay circuit. When this occurs, the starter motor cannot receive the signal to engage, resulting in a 'no crank' condition (often just a clicking sound).
Applies to these machines
33 machines- 7616
- 5612
- 7622
- Interim Tier 4 (2012-2015)
- 7614
- 5611
- 7615
- 5610
- 5613
- 7620
- 5609
- 7618
- 5608
- 7619
- 7626
- 7624
- 4707
- 4708
- 4709
- 4710
- 5710SL
- 5711SL
- 5712SL
- 5713SL
- 7714
- 7715
- 7716
- 7718
- 7719
- 7720
- 7722
- 7724
- 7726
Check the cause
Battery & Ground Check: Verify battery voltage is sufficient and inspect the cab-to-starter and battery-to-starter negative cable harnesses for clean, tight connections.
Relay Circuit Test: Test the starter relay circuit between the Engine ECU and the relay block.
Inspect ECU Connectors: Check the 94-pin/96-pin vehicle connector at the Engine ECU (specifically Pin 183, which controls the start relay) for pushed-out pins, moisture, or corrosion.
Test the Relay: Swap the starter relay with a known good relay of the same amperage (70-amp, 4-pin) in the fuse box to see if the fault clears.
Repair steps
Disconnect Power
Open the vehicle's main battery isolator switch or disconnect the negative battery terminal. Note: Never connect or disconnect the ECU vehicle connectors while the power supply lines are live, as sparking can permanently damage the ECU pins.
Locate the Relay
Access the main fuse and relay panel (location varies by cab model, refer to the operator's manual).
Remove the Faulty Relay
Pull the 4-pin starter relay straight out. Inspect the socket terminals for signs of burning, pitting, or moisture intrusion (which are the biggest killers of agricultural relays).
Install the New Relay
Plug the new 70-amp heavy-duty relay directly into the socket. No wire splicing is required.
System Reset
Reconnect the battery/main switch. Turn the ignition on and wait for a minimum of 60 seconds, then turn it off, and back on to allow the EEM4 system to reset.
Test
Attempt to crank the tractor to verify the E677.05 code has moved to an inactive state and the engine starts.
Parts you might need
(4)70-Amp 4-Pin Starter Motor Relay
57115Primary AGCO/Massey Ferguson reference for 5600-8700 series. Must be a heavy-duty 70-amp sealed relay to handle the massive current draw when the starter first engages.
70-Amp 4-Pin Starter Motor Relay
ACW0933610Alternative OEM reference. Must be a heavy-duty 70-amp sealed relay.
70-Amp 4-Pin Starter Motor Relay
4245089M92AGCO Starter Relay. Must be a heavy-duty 70-amp sealed relay.
70-Amp 4-Pin Starter Motor Relay
GRANIT 50750054Aftermarket/Supplier Number. Must be a heavy-duty 70-amp sealed relay.
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