Yale 1239-7 – Engine Control Module (ECM) / Controller: Fuel Run-Out Longer Than Expected
Issue description
This fault indicates a problem with the electric LPG shut-off solenoid (also known as the lock-off solenoid). The system is detecting that fuel is continuing to flow or taking longer than expected to purge after the command to shut off has been sent.
Applies to these machines
6 machines- Yale and Hyster Forklifts
- 2005 and newer Yale (and Hyster) LPG-powered forklifts
- GM 3.0L
- GM 4.3L
- Mazda 2.2L
- PSI 2.0L/2.4L
Check the cause
Perform a standard On-Board Diagnostic (OBD) system check to verify the active code.
Disconnect the LPG shut-off solenoid connector (C003 or C004) and use a DVOM to check for power across terminals A and B while cranking the engine, then turn the ignition key OFF.
Verify if the voltage immediately turns OFF with the key cycle to rule out a short in the wiring or a faulty ECM.
Measure the resistance between the terminals on the solenoid itself to determine if it is within the manufacturer's specified Ohms.
Check for continuity between the ECM pin (e.g., pin 12 or 75) and engine ground to check for a short to ground, and inspect the ECM wire harness and connectors for damage, corrosion, or contamination.
Repair steps
Secure the Machine
Turn off the manual LPG valve at the fuel tank to prevent any gas leaks during repair.
Address Wiring Issues
If the diagnostic checks revealed a short to ground, poor connection, or damaged pins at the ECM or solenoid connector, repair the wire harness or connector as needed.
Replace the Solenoid
If the wiring and ECM output are functioning correctly but the solenoid failed the resistance test or is mechanically sticking open, replace the LPG shut-off solenoid.
Reassembly
Reconnect the solenoid harness.
Final Testing
Turn the manual LPG valve back on, cycle the key, and run the engine to ensure the replacement is complete, there are no leaks, and the fault code clears.
Parts you might need
(1)LPG Lock-Off Solenoid / Shut-Off Solenoid (12 Volt)
513175102This is a genuine Yale truck-specific 12V solenoid designed for LPG lock-off systems. Always verify the exact part number against the forklift's serial number, as some specific vaporizer/regulator setups like the Aisan style may use different integrated lock-off solenoids.
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