522752-4

Yale 522752-4 – Engine Control Unit (ECU): CAM Loss (Crank Pulse without CAM Pulse)

Issue description

This fault code indicates a loss of synchronization data between the engine's crankshaft and camshaft. The control module is successfully receiving a pulse/signal from the Crankshaft Position Sensor, but the corresponding pulse from the Camshaft Position Sensor is missing.

Applies to these machines

  • Yale and Hyster Forklifts
  • Yale VX series
  • Hyster FT series
  • Yale GLC models
  • Yale GLP models

Check the cause

  1. Inspect the camshaft sensor housing for dust, dirt, or metallic debris that could be blocking the magnetic pickup

  2. Verify timing belt or chain tension, as a loose belt can cause the camshaft to fall out of sync with the crankshaft

  3. Check for an open circuit on the sensor ground or sensor supply voltage

  4. Check for an open or shorted circuit on the sensor signal wire (short to ground or short to battery)

  5. If wiring, tension, and sensor are verified, check for a functional failure within the ECU

Repair steps

  1. Disconnect the Battery

    Always disconnect the negative battery terminal before working on engine sensors or the ECU.

  2. Inspect and Clean

    Locate the Camshaft Position Sensor (usually located on the cylinder head near the camshaft or integrated into the distributor on older Mazda engines). Remove the sensor and clean the mounting area and sensor tip of any debris.

  3. Test the Harness

    Using a multimeter, probe the sensor connector to ensure it is receiving the correct reference voltage and has a solid ground. Check the continuity of the signal wire back to the ECU pinout.

  4. Check Mechanical Timing

    Inspect the timing belt/chain. If it is loose, adjust the tensioner to the proper specification. If it has jumped a tooth, the engine must be re-timed.

  5. Replace the Sensor

    If the wiring and mechanical timing are correct, the Camshaft Position Sensor has likely failed internally. Remove the retaining bolt, pull the old sensor, lubricate the O-ring on the new sensor, and install it. (Note: It is highly recommended by technicians to replace the Crankshaft Position Sensor at the same time, as they wear at similar rates).

  6. Clear Codes

    Reconnect the battery, turn the ignition on, and use the dash display or Yale Axcess diagnostic tool to clear the stored fault codes. Test run the engine to ensure the code does not return.

Parts you might need

(6)
  • Yale OEM Camshaft Position Sensor

    580050710

    Common on many Yale/Hyster models

  • Yale OEM Camshaft Position Sensor

    580092021

    Alternate

  • Yale OEM Camshaft Position Sensor

    582041122

    Alternate

  • Yale OEM Camshaft Position Sensor

    580078991

    Alternate

  • Yale OEM Crankshaft Position Sensor

    HLgm2.4 L6736

    For GM 2.4L engines

  • Distributor assembly

    TIT40771 F2S8

    For Mazda 2.2L engines where the camshaft position sensor is built directly into the distributor assembly

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