New Holland ENG 3143 – Engine ECU: Grid Heater Switch Off Test (Voltage Drop Too High)
Issue description
The engine controller runs a diagnostic test on the cold start system (grid heater) during operation. When the grid heater is commanded to turn off, the system measures the voltage drop across the circuit. A "Voltage Drop Too High" indicates excessive electrical resistance, a short, or a faulty connection in the grid heater circuit, relay, or wiring harness.
Applies to these machines
14 machines- T8.xxx Series
- T7.230
- CR9090
- CX8080 Elevation
- CX8090 Elevation
- B90B
- B100B
- B110B
- B115B
- L180
- L230
- LT185.B
- 435
- 440
Check the cause
Check battery voltage to ensure the batteries are strong enough to support the load. Clean the battery posts and chassis grounds, as poor grounds are a primary cause of high voltage drops.
Locate the electrical board/fuse box and check the dedicated Grid Heater Fuse (often a 10A fuse depending on the model).
Inspect the grid heater power relay/solenoid for heavy corrosion across the terminals. Corroded relay contacts will cause a high voltage drop.
Inspect the heavy-gauge cables going to and from the relay and the intake manifold grid heater element for chafing, melting, or loose retaining nuts.
Repair steps
Disconnect Power
Disconnect the negative battery cable to prevent accidental shorts, as the grid heater circuit carries high amperage.
Clean Connections
Remove the wiring from the grid heater power relay and the grid heater element on the air intake. Clean all ring terminals and mounting studs with a wire brush to remove corrosion.
Test/Replace the Relay
If cleaning the connections does not resolve the excessive voltage drop, the internal contacts of the relay are likely burnt or pitted. Replace the grid heater power relay.
Inspect the Heater Element
If the relay is functioning properly, inspect the grid heater element inside the intake manifold. If the element is internally shorted or damaged, replace the grid heater unit.
Reassemble and Clear Codes
Reconnect all wiring, ensuring the flange nuts are tightened to spec. Reconnect the battery, clear the ENG 3143 code from the Engine ECU, and cycle the key to verify the cold start test passes without logging the code.
Parts you might need
(8)Grid Heater Power Relay
47565510New Holland Agriculture / Construction
Grid Heater Power Relay
86619908Grid Heater Element (Air Intake)
82017872Common on skid steers like the L180
Grid Heater Element (Air Intake)
504225807Iveco F5C OEM
Complete Grid Heater Kit (Cold Start Kit)
718203094Includes heater # 2854837, relay # 86619908, harness # 47578740, and hardware
Complete Grid Heater Kit (Cold Start Kit)
87397276Heater
2854837Included in kit 718203094
Harness
47578740Included in kit 718203094
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