New Holland ENG 3291 – Engine ECU (EDC7): Cylinder 1 Specific Errors - No Signal
Issue description
The engine control system has detected an open circuit or a complete loss of electrical communication with the fuel injector located at Cylinder 1. When this circuit breaks, the system cannot actuate the injector, resulting in a misfire, rough running, and a disabled cylinder.
Applies to these machines
24 machines- T6 Series
- T6.120
- T6.175
- T7 Series
- T7.170
- T7.260
- T8 Series
- T8.275
- T8.435
- T6000
- T7000
- CR9090
- CX8080
- CX8090
- CR5.85
- TC5070
- B95B
- B100B
- B110B
- B115B
- LB90.B
- W190B
- D85B
- D95B
Check the cause
Visually inspect the wiring harness running from the EDC7 ECU to the Cylinder 1 injector for chafed wires, melted insulation, or disconnected plugs.
Disconnect the harness at the injector and at the EDC7 module to inspect the pins for corrosion, moisture ingress, or bent terminals.
Use a multimeter to test the continuity of the wiring between the ECU and the injector.
Measure the resistance (impedance) across the Cylinder 1 injector solenoid terminals to check for an internal open circuit in the injector.
Connect the Electronic Service Tool (EST) to read stored faults and run an injector diagnostic test (e.g., shut-off path test or positive test) to verify EDC7 power stages.
Repair steps
Disconnect Power
Disconnect the machine's battery to prevent electrical shorts or accidental ECU damage.
Gain Access
Remove the engine valve cover or necessary cowling to access the fuel injectors and the common rail system.
Disconnect Wiring
Carefully unplug the electrical connector from the Cylinder 1 fuel injector.
Remove High-Pressure Lines
Loosen the nuts and extract the high-pressure fuel manifold/lines connecting the common rail to the Cylinder 1 injector. OEM Caution: Once removed, these high-pressure fuel manifolds must NOT be reused; they must be replaced with new ones to prevent severe fuel leaks.
Extract Injector
Remove the injector hold-down clamp/mounting hardware and carefully extract the faulty injector from the cylinder head.
Install New Injector
Clean the injector bore. Install the new injector with a new sealing washer/O-ring and torque the mounting hardware to OEM specifications.
Install New Fuel Lines
Install the brand-new high-pressure fuel line/manifold and torque the fittings to spec.
Reassemble
Reconnect the injector electrical harness, reinstall the valve cover (using a new gasket if required), and reconnect the battery.
ECU Programming
Connect the EST diagnostic tool. Clear the ENG 3291 fault code and, if required by the specific FPT engine generation, program the new injector's calibration code (IQA code) into the EDC7 ECU.
Parts you might need
(12)Cylinder 1 Fuel Injector (FPT 4.5L Engines)
2855491OEM Part Number
Cylinder 1 Fuel Injector (FPT 4.5L Engines)
504091504OEM Part Number
Cylinder 1 Fuel Injector (FPT 4.5L Engines)
0445120054Bosch Part Number
Cylinder 1 Fuel Injector (FPT 6.7L Engines)
2855135OEM Part Number
Cylinder 1 Fuel Injector (FPT 6.7L Engines)
504117273OEM Part Number
Cylinder 1 Fuel Injector (FPT 6.7L Engines)
2854608OEM Part Number
Cylinder 1 Fuel Injector (FPT 6.7L Engines)
0445120075Bosch Part Number
Cylinder 1 Fuel Injector (FPT 6.7L Engines)
0445120057Bosch Part Number
Cylinder 1 Fuel Injector (FPT 8.7L Cursor Engines)
504255185OEM Part Number
Cylinder 1 Fuel Injector (FPT 8.7L Cursor Engines)
0445120157Bosch Part Number
High-Pressure Fuel Line / Manifold
Must be replaced alongside the injector.
EDC7 Injector Wiring Harness
Only required if the diagnostic test proves the harness has an open circuit rather than the injector itself.
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