New Holland ENG 3846 – Engine Control Unit (ECU): Injector - Zero Fuel Calibration by Lambda (ZFL): DFC reporting error state on comparing energizing time to Max value injector 3
Issue description
The engine control system runs a 'Zero Fuel Calibration' to precisely adjust the fuel delivery of each injector. This fault is generated when the Engine Control Unit (ECU) detects that the energizing time required for Injector #3 has hit its maximum allowable limit. This failure is typically caused by incorrect injector programming (wrong IMA calibration code or improper flashing) or an internal mechanical or electrical defect within Injector #3.
Applies to these machines
14 machines- L218
- L220
- L225
- C227
- C327
- T4
- T5
- T5.100
- T5.110
- T5.120
- SR175
- SV185
- SV300
- TR320
Check the cause
Connect the CNH Electronic Service Tool (EST) with Easy-Engine software to the machine's diagnostic port.
Read the injector calibration codes currently programmed into the ECU.
Inspect the physical fuel injector on Cylinder #3 and locate its 7-digit IMA (Injector Quantity Adjustment) calibration code printed on the injector body.
Compare the physical code on Injector #3 to the code programmed in the ECU for Cylinder 3.
Repair steps
Reprogram the ECU
If the IMA code in the software does not match the physical injector, use the EST to reprogram the ECU with the correct code.
Flash/Update
If the codes match but the software is corrupted, try re-flashing the ECU to the latest software version.
Test Run
Clear the fault codes and run the engine to see if the ZFL calibration completes successfully without throwing ENG 3846.
Replace Injector
If the code persists after verifying the correct IMA code is programmed, Injector #3 has an internal defect and must be replaced.
Code the New Injector
If replacement is necessary, install the new injector and use the EST to program the new 7-digit IMA code into the ECU. Failure to code the new injector will result in the same fault code returning.
Parts you might need
(7)Common Rail Fuel Injector (Electromagnetic)
5801790338Bosch 0445110657; Common on Tier 4 F5H engines
Common Rail Fuel Injector (Electromagnetic)
0445110657Bosch equivalent for 5801790338
Common Rail Fuel Injector (Electromagnetic)
5801470098Bosch 0445110457; Common on F5H / F5D engines
Common Rail Fuel Injector (Electromagnetic)
0445110457Bosch equivalent for 5801470098
Common Rail Fuel Injector (Electromagnetic)
504385978Common on F5C / F5CE engines
Common Rail Fuel Injector (Electromagnetic)
SBA131406570Common CNH part number for L218, L220, SR175, SV185 skid steers
Common Rail Fuel Injector (Electromagnetic)
SBA131406360Common CNH part number for L218, L220, SR175, SV185 skid steers
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