Merlo fault codes & repair guides

All 80 codes· 50 per page · page 1 of 2

Merlo fault codes with controller, issue summary and a link to the full repair manual
CodeControllerIssue summaryRepair manual
0DF0E3—Implausible Accelerator Pedal SignalFull repair manual for code 0DF0E3
0DF0E4—Accelerator Pedal – Out of RangeFull repair manual for code 0DF0E4
0DF0E5—Accelerator Pedal – Voltage LowFull repair manual for code 0DF0E5
1—Open Circuit / Short Circuit / Defective JoystickFull repair manual for code 1
1—Fuel Injectors FaultFull repair manual for code 1
1—Joystick FaultFull repair manual for code 1
2—Engine OvertemperatureFull repair manual for code 2
2—CAN Bus Communication ErrorFull repair manual for code 2
3—DPF CloggedFull repair manual for code 3
3—Sensor Fault in Range 216–219Full repair manual for code 3
4—Accelerator Pedal ErrorFull repair manual for code 4
5—PWM Telescope FaultFull repair manual for code 5
6—Solenoid Valves (233) FaultFull repair manual for code 6
6—Low Battery ConditionFull repair manual for code 6
7—AdBlue LowFull repair manual for code 7
8—NOx Sensor FaultFull repair manual for code 8
10—Signal or Button InterruptedFull repair manual for code 10
24F0E3—Idle Speed Sensor MalfunctionFull repair manual for code 24F0E3
25—Repeat Calibration or Replace the Circuit BoardFull repair manual for code 25
25F0E3—Accelerometer ErrorFull repair manual for code 25F0E3
27—ADC Module FaultFull repair manual for code 27
28—Control Board Replacement RequiredFull repair manual for code 28
0101CA—Turbocharger Boost Pressure – Too HighFull repair manual for code 0101CA
0101CB—Turbocharger Boost Pressure – Too LowFull repair manual for code 0101CB
145—No Communication with MPS (Motor Controller)Full repair manual for code 145
146—No Communication with Operator PanelFull repair manual for code 146
148—No Communication with UCC (Outrigger Control Unit)Full repair manual for code 148
161—Fault Code 161 - Circuit Board or Software IssueFull repair manual for code 161
164 – 169—Check Drivers/CablingFull repair manual for code 164 – 169
201—Low Supply Voltage (UPD)Full repair manual for code 201
205—Engine Won't Start Due to Low VoltageFull repair manual for code 205
210 – 213—Safety Circuit Solenoid Valve FaultFull repair manual for code 210 – 213
216—Angle Encoder Calibration IssueFull repair manual for code 216
217—Calibrate Joystick, Check CablesFull repair manual for code 217
218—Calibration and Limit Switch Check RequiredFull repair manual for code 218
219—Check Rope and Limit SwitchesFull repair manual for code 219
224—Electric Valve Status InconsistentFull repair manual for code 224
232 – 235—Servo Solenoid Valves DefectiveFull repair manual for code 232 – 235
233—Check Sliding Contacts and CablesFull repair manual for code 233
326—Open Circuit in OUT 06 (Acceleration Relay)Full repair manual for code 326
354—Open Circle in Reverse Gear CircuitFull repair manual for code 354
355—Open Circle OUT 43 (Rexroth forward gear) FaultFull repair manual for code 355
364—Open Circle OUT 54 (Level Cylinder VR) FaultFull repair manual for code 364
365—Open Circuit in Rear Leveling CylinderFull repair manual for code 365
368—Short Circuit in OUT 00 (All-Wheel Steering)Full repair manual for code 368
369—Short Circuit in OUT 01 (Crab Walk)Full repair manual for code 369
370—Short Circuit in OUT 02 Circuit (Differential Lock)Full repair manual for code 370
371—Short Circuit in Parking Brake CircuitFull repair manual for code 371
372—Short Circuit in Hydraulic Pump Coupling CircuitFull repair manual for code 372
373—Short Circuit in OUT 05 (Heating)Full repair manual for code 373